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IoT Hardware Development
IoT hardware development, from prototype to production
Off-the-shelf sensors rarely fit every machine, site, or parameter you need to measure. INCLUDE's IoT hardware development service designs the sensors, gateways, firmware, and enclosures your field conditions call for, and connects them straight to the INCLUDE platform.
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When do you need custom IoT hardware?
Off-the-shelf sensors miss what you need
Process-specific parameters, legacy machine protocols, or several sensors in one point are rarely available in a single ready-made product.
Devices fail in the field
Heat, dust, humidity, vibration, and unstable power make consumer-grade devices fail within months.
Sites without reliable power or signal
Remote farms, ponds, tanks, and substations need low-power devices with the right connectivity, such as LoRa or 4G.
You want an IoT product under your own brand
Equipment makers and system integrators want to sell their own device but lack an electronics, firmware, and platform team all at once.
What our IoT hardware development covers
Requirements & sensor selection
We map parameters, measuring range, accuracy, and site conditions before choosing a single component.
Electronics & PCB design
Schematics, PCB layout, and the right microcontroller and communication modules for your needs and component availability.
Firmware & connectivity
Firmware that reads the sensors and sends data over MQTT, HTTP, or Modbus, via Wi-Fi, 4G, or LoRa.
Industrial enclosures
Housings and mounts that withstand dust, water, heat, and vibration where the device will live.
Prototype & field testing
Prototypes are installed on a real site and tested until the data is stable, before production starts.
Production & OTA firmware updates
Support through to production, with over-the-air (OTA) firmware updates once devices are installed.
More than a project vendor
One team, from devices to AI
Hardware, firmware, software, integration, and AI are handled by the same team. No finger-pointing between vendors.
Built on a platform that already runs
Device management, dashboards, alarms, and access control already exist on the INCLUDE platform, so your project does not start from zero.
Start with a single pilot
Prove the value at one site or one line first, then scale once the results are visible.
Four steps from first call to live
Consultation & site survey
We study the problem, the parameters to measure, and the conditions where the device will be installed.
Design & prototype
The electronics, firmware, and enclosure designs become a prototype you can test.
Field test
The prototype runs on your site and its data is watched live on the INCLUDE platform until it proves stable.
Production & support
Devices are produced, installed, and maintained, including remote firmware updates.
Connected to our products and solutions
Frequently asked questions
Can INCLUDE build a sensor for an unusual parameter?
Yes. We start from the parameter and the site, pick a sensing element that is available, then design the electronics, firmware, and enclosure around it. If an off-the-shelf product turns out to be enough, we will tell you, because it is faster and cheaper.
Does custom hardware have to use the INCLUDE platform?
Our devices connect straight to the INCLUDE platform so the data is usable from day one. Because they use standard protocols such as MQTT, HTTP, and Modbus, the data can also be forwarded to other systems when needed.
How long from idea to prototype?
It depends on complexity and component availability. After the consultation we give you a written schedule per stage: design, prototype, field test, and production.
How much does IoT hardware development cost?
Cost follows the scope: number of parameters, connectivity type, enclosure needs, and unit count. We give an estimate after a free consultation, and work can start with a single pilot point.
Can the device carry our own brand?
Yes. The device and its app can carry your brand, which suits equipment makers and system integrators who want to sell their own product.
Explore other INCLUDE services
Let's talk about your IoT Hardware Development needs
Tell us the problem. Our engineers will reply with a realistic first step, free and with no obligation.